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For Don Post and Illusive Concepts Life-size Statues/Busts Click Here

Don Post lost the Star Wars license a number of years ago, something they'd held since 1977. Bit sad really as part of the reason for this is believed to be that Lucasfilm expect licensees to pay a large portion of licensing fees up front (as opposed to it all being  spread across the production). Don Post, like a number of other companies, "lost" a lot of money on Episode 1,  which from a marketing perspective didn't sell anywhere near as much as people believed it would (Dorling Kindesley almost went bust on the book side!). The Phantom Menace just didnt have the quality of characters present in the original trilogy and from a helmet perspective, I cannot think of one "must have" Phantom Menace helmet. It wasn't until Attack of the Clones that we saw a collectible helmet form the new movies - and that was too late for Don Post.

So after producing helmets for the Star Wars movies since 1977, Don Post left the license around 2000 and were "replaced" by Rubies. Rubies business model was based around the low-end of the market so apart from reissuing some of the original DP helmets under their own banner (effectively purchasing the Don Post moulds), Rubies concentrated on cheaper masks, helmets and kids costumes. A few years later Master Replicas entered the market and picked up the license to produce the high-end collectors helmetswith some great results. They in turn lost the license in 2008, which was then picked up by e-FX, of which there is much hope........

However I'm jumping ahead of myself, back to Don Post. starting with budget helmets in 1977 of Darth Vader, Stormtrooper, Chewy, 3PO etc. etc., by the 1990's Don Post had opted for a range based on 3 price points:

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Budget ($30-$60 price range) - this was the mass produced vinyl helmets they'd produced since 1977, the majority of which was from their own internal sculpts, so quite inaccurate.

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Classic Action ($100-$150). Much more accurate helmets that were screen-size at the very least and in many cases really quite accurate. Cast in latex from the same moulds as the Deluxe.....

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Deluxe Range ($400-$1000) - these were made of high quality (and heavy) fiberglass and were cast from original helmets (although on some of the helmets like the Stormtrooper a LOT of work was done to sanitise/symmetrise them - much to the disgust of hard-core fans.

DP Deluxe Darth Vader

Don Post Deluxe Darth Vader was their most successful and interestingly accurate helmet the company produced. Fashioned out of fiberglass they had a wonderfully glossy appearance and at the time was a massive step-up in quality for a Star Wars movie collectible. It is a very accurate helmet cast from an original ESB helmet which only had one glaring fault - for some reason the grey/black colour scheme on the face plate was reversed - and this was believed to be at the request of Lucasfilm Licensing to differentiate them from an original prop. This has never been confirmed but if it was the reason then its a pretty daft one since its hardly rocket science for a fraudster to repaint a helmet the right way! From a licensed perspective, the OT Vader Helmet has never been matched.

CKing's sent me some photos of his Excellent low-numbered Deluxe Fibreglass Vader. This particular helmet is especially good as its a low number (see plaque photo its numbered just 86), and therefore benefits from an overall better shape (later ones had additional warping as the same mould was used again and again, as was not effectively cleaned over the production run of 1000)

As you can see its in fantastic condition, and (as of Jan 3rd 2003) is about to go up for sale on ebay. The photo's below so the face, along with its certificate and plaque showing its low number (#86). If i'd had a few more quid I wouldn't be telling you about this now. I'd a done a quite deal with Chris and this baby be mine! Oh well, so many props, so little cash!

The Don Post Limited Edition Deluxe Darth Vader (DP Ref 82100). Only 1,000 of these helmets were ever made, and you can therefore expect to pay circa $400 in this depressed market for this great helmet, although price varies greatly according to condition and  plaque number. It was supposedly moulded from an original ESB film-used helmet - although there is some disagreement over whether the Dome is in fact a ROTJ. It's made from Fiberglass and therefore fairly heavy. Each one has a plaque inside and is individually numbered, early numbered ones are especially good as they have by far the best shape.  Note that for some reason the face colour scheme is reversed (gray where black should be and vice versa. This can be noticed on the photo's below which shows how it looks "out the box". CKing's helmet (above) was extensively modified by him with new lenses, tusks, grills and a re-spray. 

Above, a couple of excellent photos sent to me by OOhYeahKL of his old DP Deluxe. Each helmet has a Don Post "Original" plaque on the inside,  expect to pay big bucks for a low serial - numbered helmet. Despite the cost,  you wont lose your money on it! See the "fans" section on this site to see his new complete Vader mannequin.

 

DP Classic Action Darth Vader

In order to address the "mid-market", DP produced the Classic Action Vader form the same moulds as the Deluxe - except its a mass-produced item in Vinyl rather than the Deluxe's Fiberglass - nevertheless its an extremely nice helmet.

Above, though it looks a little rough, these two shots of Alex's DP Classic Action helmet are the "before" and soon he'll be posting the "after" following some extensive work. Based on the same mold as the excellent Fiberglass Deluxe helmet it is nonetheless a great base to work from.

Above more shots of the Don Post C/A Vader (DP Ref 82108). These cost about $170 a couple of years ago, but the price is rising to $600-$700 for a nice one on ebay. It's made from the same mould as the Deluxe and therefore the dimensions are 100% spot-on (although the features are obviously softer). It's made from a hard vinyl plastic and is therefore much lighter than a fiberglass helmet, and is therefore ideal for costuming. 

Many prop makers and costumers use the Classic Action as an excellent base with the one above owned by Thomas (aka SithLord) shown in its original untouched condition. However many have customised it (like Anson below), adding a custom spray job and replacement lenses, grilles etc. However, given the build quality and the level of work that's required to get it to "display" standard its now just plain overpriced and imo you should spend your money on a decent fiberglass copy instead!

Above from Anson, a couple of shots of Hannon's modified CA with tusks, grills and excellent paint-job. 

 

These four images above and below show how fantastic a modified Don Post Classic Action can look. This one was owned and modified by Steve the Swede, its been given it a custom re-spray, new tusks and replacement grills.

The following three shots are from Michael of his heavily modified Classic Action. As you can see he's done a huge amount of work on it and the results are just incredible.

The final shot being a comparison against an unaltered helmet and clearly illustrates what can be done with this helmet with time, effort and a big slice of talent!

Below Juan from Puerto Rico recently sent me this pic of his totally re-worked Don Post Classic Action Vader- again absolutely superb

And just to finish off a couple more pics of another great re-worked Don Post Classic Action ESB Vader helmet, this one by Brandon Lee

 

DP Deluxe Boba Fett

Above, a couple of nice pictures of the limited edition Don Post (Fibreglass) Deluxe. Like the Deluxe Vader is only "available" on ebay, again at typically $600 -$800 ish.

DP Deluxe Tie Pilot Helmet and Chest Box

Here's some photos of the Deluxe Helmet and chestbox which I've recently acquired. Mounted on it a bespoke plinth it's an impressive sight. Given its made of fiberglass it also weighs a ton!

I'm not sure as to the history of this helmet, and specifically whether it was a custom sculpt from Don Post or whether they took maybe half a TIE helmet and mirrored it (as with the Deluxe and Classic Action Stormtrooper)

Again as with the Stormtrooper its not the most accurate but it is a very impressive collectable and the finish on the gel coat fiberglass is superb. The ear detailing looks unusual however Ive seen original TIE helmets with different gromits used so it may well be the helmet Don Post used as reference

Front on it suggests they did mirror one side of the helmet

Being fiberglass its obviously just a since piece so there are no gaps or joins as on the originals (and ABS replicas). There's a stamp on the rear underside (which you can just see here) and also a brass numbered plaque on the inside

Above another Don Post DELUXE TIE fighter helmet (this on number 72), sold a few years back on ebay for $925.

Above the Tie Deluxe with Chest box 
(DP Ref 82115) , this particular one owned by Andrea77 from Italy.

Above is an interesting one from Steve the Swede, its a modified DP Classic Action Tie Pilot with a re-spray to match a specific ROTJ film-used prop. It has additional areas of silver, often added to help increase the contrast of the helmet when used on-screen. Its similar also the the recent $27k ebay-sold real prop here.

Above and below are 5 images from Andrea77 in Italy who bought this very low numbered Don Post Deluxe TIE around eighteen months ago, which I am sure he is extremely pleased with.

Made of fiberglass, this specific one is just the 5th TIE helmet produced by Don Post so is quite a find!

Classic Action Tie Pilot

I've had a couple of questions from readers over the different Don Post TIE helmets and the one produced by Rubies. In the 1990', Don Post made THREE different TIE helmets from TWO different base moulds.

The "Full size mould" was probably part "cast from original", part modified and was used to create both the Fiberglass Deluxe TIE Helmet (which came with chestbox and stand - see above), and the Vinyl Classic Action TIE Helmet.

Don Post also produced an "Undersize Mould" which was used to create the Standard TIE Helmet and was a new sculpt so had NO direct link to an original helmet whatsoever. When Rubies took over helmet production they used the Standard/Undersize moulds, not the Full Size/Deluxe/Classic Action.

Above left is the Don Post Classic Action, and a comparison against the Standard Don Post (photo's not to scale!). Not much difference in the look of the helmets, although if you look at the following photo of a Standard DP Tie (Owned by UKG Member Foxy SL/TI 3145) and the Classic Action (UKG Jools) you can see the difference is significant. See fan-made TIE's here with comparisons against the DP C?A

Below a couple more shots of the Classic Action. Note the small "plaque" on the top of the underside image, that is not present on the Standard (its just stamped). The dimensions of the screen-sized C/A are (in inches) 11W x 15L x13H, whereas the standard is 11.5W x 13.25L  x 10.75H

Above another comparison shot of the Classic Action (Left) against the Standard DP. These shots above and below have been sent to me by Martin Johnson. In order to troop he's spent a lot of time modifying his helmets and these mods include integral fan and helmet amp system (see pics below) 

The insides have been filled in with spray foam, then covered with black liquid electrical tape. Small black switches were mounted on the bottom of the ear pieces to run the fan and the amp. The Amp board is tucked away in one of the ears as you can see, and a hard hat liner has also been fitted.

Finally below a nice shot of DarienVader's Classic Action TIE helmet.  Jim's the PRO from the Midwest Garrison of the 501st and has spent a significant amount of time and effort on his helmet and is I am sure well pleased with his efforts - nice one Jim!!

Now I know they're not the most accurate Star Wars Helmets produced but I REALLY like DP's Classic Action range. Marty's just sent me these photo's of his CA helmets so many thanks to him.

As you can see it derives form the same mould as the Deluxe - its an accurate helmet although like most in the DP range has been made more sanitised and symmetrical in order to please most fans. Its screen size which is great.

Marty's sent these greaat pics of his two CA helmets side by side so you can see the size differences between these two helmet types. Both are just about screen-size accurate, although the TIE is the more accurate  helmet overall.

Both helmets actually look their most accurate from the back- nice to see the TIE pill-box. And below a shot from above shows how DP cleaned up these helmets and made them more symmetrical. If you look at screen-accurate helmets from this view the warping is really significant.

DP Deluxe Biker / Scout Trooper

The this is a real rarity! Don Post brought out the later additions to the "Deluxe" range just at the wrong time, when interest in the movies had dipped to a real low point before Episode I. Only 25 of the Deluxe Scout helmets were ever made due to lack of interest so they're quite rare.

Its current owner, Brian lives in Encino, CA which is only about 8 miles or so from where Don Post Studios was located. He therefore took the opportunity to pay them a visit following a phone call and found an employee who was willing to part with it! 
Brian suggests that as there's only 25 of them out there (and GL supposedly has #1), maybe you guys should get together and form your own club!! 
Thanks to Neil for sending me these pics and to Brian for letting us all see this ultra-rare helmet from Don Post, one of jus 25 ever made. This one is marked Number 2!
Below a great comparison from Andrea comparing the DP Deluxe with the Altmann's.


DP Deluxe Stormtrooper

Here's some new shots (Aug '04) from Tommi of his DP Deluxe Stormtrooper helmet, which are practically the same as the helmets on their life-size Statues (see here). The overall likeness is okay but the facial dimensions are wrong. Supposedly Don Post took the mould from half an original helmet and then mirrored the opposite side, its symmetry resulting in a slightly unusual look about it. 

Whether this was because the original helmet was damaged, incomplete, or because Lucasfilm didn't wish to have exact matches around is unclear. However despite these glaring inaccuracies, The Deluxe (DP Ref 82102 - limited to 1000) is still a nice helmet. 
As mentioned above its from the same Don Post cast as the soft-Vinyl Classic Action (see lower down) and exactly the same as the helmet on the life size statue, except for the eye lenses which are obviously transparent on the helmet but not on the lifesize. Here's a comparison pic below of the Lifesize (left) and Deluxe (right).

I recently snagged myself one of these. I know its not the most accurate but I just HAD to have it!

The ubiquitous "brick wall" shot - sorry I must get a decent photographers background!  Anyway - this helmet is HEAVY, feels like a huge lump of fiberglass. The build quality is really nice and the glossy finish perfect (MR please take notice!). Inside, the finish is  really nicely finished with black padding although its very hard to see out through the eye lenses (not that you'd ever troop in this anyway)

The only criticism (away from the overall accuracy) is the mic tips which are just resin hunks. Below, the rear actually looks quite accurate.

The tube stripes are also painted black as opposed to blue, but overall I suppose thats a minor point

Mine came with this interesting looking stand from Don Post. Similar to the TIE stand it was an early prototype idea which was subsequently shelved.


DP Deluxe X-Wing

You don't see many of these around. I think it was probably quite a small run and like the other Deluxe Range was made of fiberglass and then detailed on the interior.


DP Deluxe Anakin Pod Racer Helmet

Again this one was not a big seller, however it was an extremely impressive prop replica from Don Post. Only 25 or so were ever made.

Above and below, Merlin K sent me these pics of his Don Post Deluxe Pod Racer helmet he got back in 1999. As previously mentioned there were not many Deluxe helmets made and the range was a disappointment to Don Post who were expecting the new movies to match the merchandising hype of the original movies.

As you can see the finish from Don Post was excellent, with the shroud area made of suede. Not sure how many were made by Merlin K's was marked as #2!

DP Classic Action Stormtrooper

The great thing about Don Post is that they went for three price ranges of helmets, with the Classic Action fitting in the "mid price" range at the $100-$120 range. The Classic Actions (CA's) were more accurate than their budget counterparts and were fabricated from the same moulds as the Deluxe range - however were made of Vinyl rather than fiberglass. The DP CA Stormtrooper is a good example of this...

DP Classic Action Stormtrooper (DP Ref 82107). Not completely accurate but I still really like this one. It comes with padding, although I've added a bit more on the inside around the ears and it looks very nice. Its a nice helmet, with the same design as the rare fiberglass Deluxe, only the C/A is made from a strong vinyl.

Above and below some pics from David of his reworked Don Post Classic Action which looks really great...

David spent over 40 hours dremmelling away the molded neck trim and eye sockets, hand painting the details, replacing the lenses/neck trim.

He then remodeling the entire inside to look "functional". Cool work

 

Don Post  - Standard Range

Don Post also produced a range of Cheap masks and Helmets, which typically retailed for around $50-$60, and some of them like the Biker Scout and Imperial Guards were extremely good

The DP Scout Trooper (DP Ref 82???), as with all Don Post Star Wars helmets is no longer made. If you want one you can try Nightmare Warehouse (see Links), or you'll need to search on ebay for one. Rubies are now manufacturing one and from the photo it looks good. If you've seen one then let me know. 

DP Tie Pilot (DP Ref 82025), cheap and certainly when compared with the other standard DP helmets, big and fairly close to the original (although not as good as the rarer Classic Action lower down. Being black it doesn't suffer from the discolouration evident on the Stormtrooper helmets.

Above a couple of shots from Wayne (TI-0350) who's modified his standard DP by replacing the lenses and adding a custom "widows tears" colour scheme reserved for the most feared pilot. A nice example of what you can do with this helmet.

X-Wing (DP Ref 82026) - Comes ready padded, with a working visor and a really good helmet, especially as it was so cheap (typically $50-$60). Again Rubies are manufacturing their version of this and it looks exactly the same
Boba Fett (DP Ref 82019) - A bit on the small side, but apart from the expensive DP Fiberglass (£1,500 ebay?) and possibly the Altmann's, it's probably the best licensed available - especially if your prepared to modify the visor and give it a proper paint job. Worth using as a base for a Jango Fett, as the "real" helmet was pretty small (the actor who played him was a bit of a midget!).

Above is the very hard to find DP Imperial Royal Guard (DP Ref 82020). I managed to get mine off a fellow Props board member, and it has been completely sanded down, re-sprayed with a new visor fitted to more closely match the "real" ROTJ version. As you can see below, the finish is much improved.

 
Above is my "Cheap" 1979 Vader (Don Post Ref 2001). This was the first helmet I bought, from a trip to DisneyLand in Los Angeles in 1979, so I've had it a long time. It's in very good condition, despite its age.

And then just to show you what CAN be done with a really cheap helmet, Jeremy Skidmore took his and gave it a complete overall. Superb!
Finally some comparison shots between (top) the DP Classic Action, FX and DP cheapo (DP ref 82002), and (bottom) the DP Classic and FX Helmets. Essentially the Don Post is about 10% under, while the FX is about 10% over size. However the extra space is useful as it allows you to customise with fans, etc. 
I found this ad (left) recently for the original Don Post helmets, feature in an old Star Wars poster monthly from 1977. Whether retail prices have dropped over the last 25 years, or its an indication of the U.S.'s low inflation rate I'm not sure, but a 70-80% increase in prices over a quarter of a century is extremely low (as an indication, UK prices tend to double every 10 years). Economics' lesson over.

Don Post  - Prototype

This "helmet" never made it to production but here's a couple of photo's of the prototype TPM Battle Droid head.

Its a shame the helmet/costume design for The Phantom Menace was so poor as it really didn't give Don Post much of a chance and unfortunately the range really suffered, as did the company subsequently.


Click here for Don Post Life-size Statues